Sofient VSMS
Virtual ShopFloor Supervisor, developed for Havells
VSMS — Virtual ShopFloor Supervisor — was developed for Havells. It watches every line in real time, compares output with targets, records why machines stop and alerts the right person before a shift falls behind.
Why Sofient VSMS exists
On a busy shop floor, problems are discovered at the end of the shift, when the target is already missed. VSMS gives supervisors, maintenance and plant heads the same live picture, minute by minute, so they can act while there is still time.
- Category
- Shop-floor monitoring
- Built for
- Havells
- Stands for
- Virtual ShopFloor Supervisor
- Connects to
- PLCs, sensors, counters
- Displays
- Line TVs, desktop, mobile
Built for: Manufacturing plants in electricals, electronics, pharma, FMCG and auto components that run multiple lines and shifts.
10 modules, one system
Switch on what you need today and add more as you grow. Each module can be tailored to your workflow.
- Live production counts
- Target vs actual by hour
- OEE (availability, performance, quality)
- Downtime capture & reasons
- Andon alerts & escalation
- Line display boards
- Rejection & quality tracking
- Shift & operator reports
- Maintenance notifications
- Plant-head dashboards
From first record to final report
Connect
PLCs, sensors and counters linked to VSMS.
Monitor
Every line shown live on screens and dashboards.
Alert
Stoppages and shortfalls escalated automatically.
Record
Downtime reasons and rejections captured at source.
Improve
Shift and trend reports guide daily improvement meetings.
What changes after go-live
Every implementation includes data migration, user training and supervised go-live.
- Problems seen in minutes, not at shift end
- Accurate downtime data instead of estimates
- Maintenance alerted the moment a machine stops
- One version of production truth for every level